SOLUTION
Organic fertilizers are fertilizers that are naturally produced, have undergone fermentation and maturation. They can be added to soil or plants, in order to improve soil fertility, provide plant nutrition, and enhance crop quality.
Organic fertilizers are the main source of fertilizer for producing pollution-free, safe and high-quality green food.
The main machines for the organic fertilizer production line: fermentation turning machine or fermentation tank, automatic batching system, grinding machine, mixing machine, rotary drum granulator or pan granulator or tubular granulator, rotary dryer machine, rotary cooler machine, rotary screener, rotary coating machine, packing machine, PLC controller, and belt conveyor to connect each machine.
Item | Technical indicators |
Organic matter(OM) content(based on dry basis) | ≥30% |
Total nutrients(N+P2O5+K2O) | ≥4% |
Moisture | ≤30% |
PH value | 5.5-8.5 |
Note: the indicators above is based on chinese standard, only for reference, different country maybe different.
No. | Types of materials | Raw materials list |
1 | Crop waste | Rice, wheat, potato, beans, oil, horticulture and other crop straw; Forest and grass waste |
2 | Livestock and Poultry waste | Dung and urine of livestock and poultry and bedding materials for livestock and poultry enclosures (plants) |
3 | Processing waste | Bran, rice husk, rapeseed meal, soybean cake, peanut cake, sesame cake, sunflower cake, cottonseed cake, tea seed cake and other plant industry processing byproducts |
4 | Natural ingredients | Peat, peat, lignite containing humic acid, etc |
5 | Organic waste from food and beverage processing | Wine residue, soy sauce residue, vinegar residue, monosodium glutamate residue, yeast residue, potato residue, corn residue, sugar residue, fruit residue, edible mushroom residue, etc |
6 | Others | Plant derived traditional Chinese medicine residue, kitchen waste (Plant derived traditional Chinese medicine residue, kitchen waste (classified and Chenhua), earthworm feces, bone powder extracted from bone glue, biogas residue/liquid (limited to planting, aquaculture, food and beverage processing industries only), aquaculture waste, etc |
No. |
Processes |
Machines |
Function of machines |
1 |
Fermentation and maturation |
Fermentation |
Mix and blend raw material evenly during fermentation and maturation |
2 |
Crushing |
Loader hopper |
Feed compost into crushing machine evenly |
Crushing machine |
Crush matured compost to powder. |
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3 |
Mixing and blending process |
Mixer/Blender |
Mix compost or If necessary. |
4 |
Granulation |
Feeding |
Feed mixed powder into granulating machine evenly |
Granulating machine |
Make mixed powder into fertilizer granules |
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5 |
Drying process |
Rotary dryer |
Dry fertilizer granules to low moisture by hot air |
Hot furnace |
Generate hot air to dryer |
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Cyclone |
Collect dust from dryer |
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6 |
Cooling |
Rotary cooler |
Cool fertilizer granules to normal |
Cyclone |
Collect dust from cooler |
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7 |
Screening |
Screening machine |
Screen out required size from fertilizer granules |
8 |
Coating process |
Rotary coating machine |
Coat color, anti-blocking agent, micro elements etc on fertilizer granules |
9 |
Packaging |
Air compressor |
Generate air source to packaging machine |
Packaging |
Package fertilizer granules into bags |
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10 |
Delivering process |
Belt conveyor |
Connect each machine, and deliver the powder or granules to next process |
11 |
Controlling process |
PLC controller |
Control all machines |
We pride ourselves on our perfect ability to manufacture fertilizer production equipment and provide comprehensive one-stop service to meet all your needs.
Pan granulator granulation production line, which also called powder disc granulation production line.
Microbial organic fertilizer is a type of fertilizer that combines microbial and organic fertilizer effects.
Microbial organic fertilizer is a type of fertilizer that combines microbial and organic fertilizer effects.