SOLUTION
Hydraulic roller press pellet production line, which also called powder compaction granulation production line, is usually used to make fine powder into pellets or granules, especially in the granulation process of single fertilizer like ammonium chloride, ammonium sulfate, potassium chloride and NPK fertilizer and compound fertilizer.
In contrast to the wet granulation process, compaction-granulation requires neither drying nor the addition of binders. The granules or pellets have strong strength which can reach to max 60N.
The main machines for the MOP SOP granulation production line by hydraulic roller press granulator: Automatic batching system, grinding machine, mixing machine, hydraulic roller press granulator, breaking shaping machine, rotary screener, packing machine, PLC controller, and belt conveyor to connect each machine.
| Fertilizer | NPK fertilizer, compound fertilizer. Single fertilizer: Ammonium chloride,Ammonium sulfate,Burnt lime,Calcium nitrate,Sodium formate, Potassium rock, Potassium chloride, Potassium sulfate, Sodium carbonate(soda), Sodium chloride, Sodium nitrate, Sulfate of potash magnesia, Bentonite, Dry municipal sludge, De-icing salt, Industrial potash,Micro-nutrients etc |
| Powder | Antioxidants, bleaching agents, zinc oxide, lead oxide, calcium chloride, potassium carbonate, cryolite, aluminum fluoride, brake powder, rubber and plastic additives, white carbon black, calcium aluminate, phosphate rock powder, fillers, feed additives, imidacloprid, steel making additives, snow melting agents, bentonite, aluminum oxide powder, phosphogypsum, desulfurization gypsum, beneficiation agents, as well as graphite, carbon black, etc |
| No. | Processes | Machines | Function of machines |
| 1 | Batching process | Automatic batching system | Ratio raw materials by formula |
| 2 | Grinding process(if need) | Grinding machine | Grind raw material into powder |
| 3 | Mixing and blending process | Mixer/Blender | Mix powder evenly, If need, add water, or other micro-elements or binding agent |
| 4 | Granulation process | Feeding machine | Feed mixed powder into granulating machine evenly |
| Dry type roller press compactor | Make mixed powder into flakes | ||
| 5 | Breaking process | Flake breaker | Break the flakes into pellets or granules |
| 6 | Screening process | Screening machine | Screen out required size from fertilizer granules |
| 7 | Coating process(if need) | Rotary coating machine | Coat color, anti-blocking agent, micro elements etc on fertilizer granules(if need) |
| 8 | Packaging process | Air compressor | Generate air source to packaging machine |
| Packaging machine | Package fertilizer granules into bags | ||
| 9 | Delivering process | Belt conveyorBucket elevatorScrew conveyor | Connect each machine, and deliver the powder or granules to next process |
| 10 | Controlling process | PLC controller | Control all machines |
We pride ourselves on our perfect ability to manufacture fertilizer production equipment and provide comprehensive one-stop service to meet all your needs.
NPK fertilizer, which also called compound fertilizer, are fertilizers made by chemical and/or physical methods
Bulk blending fertilizer, also known as Blended fertilizer or BB fertilizer or dry mixed fertilizer.
Roller press granulation production line, which also called powder compaction granulation production line.
